Effective manufacturing and delivery through

Production Planning

Production-planning

Why is production planning so important?

Production planning is the process of organising how a company makes its products or delivers its services. Its purpose is to ensure things are done efficiently, at the right time, and with the right resources, so the company can meet customer demands and use resources effectively. Successful production planning helps companies work better, reduce waste, retain adequate inventory, and makes customers happy. This leads to higher profits and a strong position in the market.

Production Planning Brochure

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Demand-Forecasting

Demand Forecasting

Determines the required production volume, inventory levels, and production schedules. Historical sales data, market trends, and customer inputs are used for this.

LEAD-TIME-MANAGEMENT

LEAD TIME MANAGEMENT

Includes lead times for order processing, procurement of raw materials, production setup, and delivery to customers. Reducing lead times can help improve response times and enhance customer service.

Resource-Planning

Resource Planning

Assessing resources and creating a production schedule are key steps. First, check what resources are available like labour, materials, and machines. Then, make a plan for production based on demand and resource availability, ensuring smooth operations.

INVENTORY-MANAGEMENT

INVENTORY MANAGEMENT

Efficient inventory management ensures that raw materials and finished products are available when needed, reducing the risk of stockouts or carrying unnecessary inventory.

QUALITY-CONTROL

QUALITY CONTROL

Quality control measures are integrated into the production process to meet the desired quality standards. Consistently delivering high-quality products is essential for customer satisfaction and brand reputation.

CAPACITY-PLANNING

CAPACITY PLANNING

Determines the maximum production capacity of the manufacturing facility and ensuring that it aligns with the demand forecast. This helps prevent overloading or under utilisation of production resources.

OUR APPROACH TO production planning

Sharing in Growth provide coaching and training in all areas of production planning to help organisations to meet customer demand efficiently, optimise resource utilisation, and improve overall productivity; transferring knowledge of forecasting demand, scheduling production activities, managing resources, ensuring product quality, and integrating with the supply chain. Through effective production planning, companies can enhance their competitiveness, respond to market changes more effectively, and achieve sustainable growth in the long run.

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Case studies

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SALES AND OPERATIONAL PLANNING (SIOP) BALANCES DEMAND AND SUPPlY

Senior Aerospace Bird Bellows were suffering from little or no co-ordination between key business functions and no long-term understanding of their capacity aligned to potential customer demand. The Commercial team were operating with a zero lead-time, infinite capacity perception and production planning activity was limited to a short-term horizon of 12 weeks.

The Sharing in Growth team provided support with identifying key data sets and measures. Furthermore, were integral in utilising this information for the design, development and implementation of a functioning monthly Sales and Operational Planning routine; deploying both the necessary tools along with coaching on ownership and accountability across all business stakeholders.

The result of this activity took the form of both tangible and intangible benefits. Customer On Time in Full (OTIF) improved from 70% to >90% over the course of nine months with the equivalent Supplier delivery performance rising from 70% to 85% in the same period. Forecasting of inventory subsequently improved to 98% and saw a value reduction of circa 12%. From an intangible perspective the business recognised a stronger coalition of departments and disciplines with far less reactive, silo working.

“With support from Sharing in Growth, the development and deployment of SIOP helped deliver a true understanding of the balance and risk within firm, forecast and assumed demand levels which, in turn, allowed for improved load & capacity planning within operations and the wider disciplines. We observed a clear improvement in collaboration and alignment between departments and a shared view of the strategic direction of travel – short to mid-term growth of Specialised Products (‘business within a business’) and longer-term targeted growth of the aerospace business through development and innovation (products and services).”

SARAH SHENTION
OPERATIONS DIRECTOR

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Our production planning Team


Latest Events & Videos

SHARING IN GROWTH TRANSFORM HUTCHINSON ENGINEERING FOR OFFSHORE MARKETS

Hutchinson Engineering transformed through employee development, cost reduction, and strategic planning, driving £9.2 million offshore market growth.

Read the case study

Testimonials


“With the help of Sharing in Growth, we were able to assess the current state and use the SiG toolkit to train the team with the goal of achieving a step change in quality, cost and delivery. The Poeton board is delighted with the results achieved by the team at all levels of the organisation and our colleagues in the SiG team.”

Mick Bignall

General Manager

Poeton Industries

“Our engagement with SiG has helped us change our culture and improve our performance. Equally as important, we have laid the foundations for further growth and innovation.”

Derek Sanders

General Manager

Gentex Europe

“This project has enabled us to realise large productivity improvements through potential line balancing and multi-manning.”

Phil Woodrow

Value Stream Group Leader

MB Aerospace

“Without doubt, the future now looks bright for Oxley and our 200 staff in the UK and USA. We are capitalising on our traditions of self-sufficiency and world-beating innovation, backed by a sustainable growth plan which is empowering our people to satisfy even more customers.”

Darren Cavan

CEO

Oxley

“The bi-monthly communication has helped to align the workforce in understanding the strategy and common goals of the business, eliminating misconceptions and helping to improve overall employee engagement.”

Mark Walker

Managing Director

Walker Precision

“We consider Sharing in Growth as an intricate part of our business. We continue to see SiG being impactful and an effective contributor to our business as part of the Insights programme moving forward.”

Stuart Goode

Vice President Manufacturing UK

Winbro Group

“As we develop our strategy, revenue goals and make-good plans against acquisitions, we need to demonstrate that we are focusing on the right opportunities and that they are progressing. Through programme interventions, with the support of the SiG team, the business is on track to achieve these goals.”

Innes Cameron

Director

Clarkson Port Services

” We are delighted with the results achieved by the team and our colleagues in SiG. We are now looking at all our other products to see whether this methodology is adaptable.”

Sheraz Ahmed

Managing Director

Ametek Air Technology

“With the help of Sharing in Growth, we were able to assess the current state of a poorly-performing product and use the SiG toolkit to train the team with the goal of achieving a three pronged step change in quality, cost and delivery. “

Anthony Hammond

Joint Manging Director

Hyde Aero

Our success record


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Our team of 100 industry experts work with ambitious companies to deliver ‘Insight & Intervention’, working alongside them to create a compelling vision and emotional connection for the people. Business growth, capital investment and net worth from companies engaged with Sharing in Growth have shown strong positive trends beyond their peers in the wider supply chain. We have a proven track record with our clients, increasing their resilience, revenue and improving their profitability.